For motor carriers, freight brokers, and private fleets running intermodal chassis, the combination of aggressive shoulder scrub in terminals and sudden heavy rainfall creates one of the most dangerous and expensive blind spots in modern trucking. Strong Tower Consulting and its sister company Exspeedite have engineered CheckPoint TreadSense - a fully autonomous ultrasonic tire tread depth telemetry platform that continuously monitors commercial trailer tires, calculates real-time wet-weather hydroplaning risk, and automatically schedules predictive maintenance inside your existing TMS.
Operational Imperative: Asymmetric Shoulder Scrub, Rainstorm Hydroplaning, and FMCSA 393.75 Out-of-Service Violations
Intermodal chassis tires endure extreme lateral forces during rail ramp operations and tight terminal turns. The outer dual tires experience severe shoulder scrubbing that rapidly removes tread in a pattern invisible to drivers performing quick visual checks. When these same trailers later enter a highway at 65 mph during a sudden downpour, the remaining tread is often below the 2/32-inch legal minimum required by FMCSA 49 CFR Part 393.75 and TMC RP 208.
At that point full hydrodynamic hydroplaning can occur at speeds as low as 48 mph. The trailer loses all lateral traction, resulting in a violent jackknife or uncontrolled spin that frequently crosses the median into oncoming traffic. These incidents produce catastrophic cargo claims, severe injuries, and regulatory shutdowns that no carrier can afford.
The Strong Tower TreadSense Architecture
CheckPoint (https://exspeeditecheckpoint.com/login.php) deploys wheel-well ultrasonic acoustic tread depth sensors on every trailer position. These transceivers emit precisely timed pulses and capture the echo return time from the tread groove bottom, delivering sub-millimeter accuracy across all eight trailer tires every time the chassis rolls through a terminal gate or yard.
The system maintains dynamic tire wear regression models that correlate accumulated mileage, load factors, and terminal scrub events. It then fuses this data with live NOAA weather radar feeds to calculate exact wet skid braking distances and hydroplaning speed thresholds for every upcoming highway segment in your route plan.
When any tire approaches the 4/32-inch warning threshold, CheckPoint automatically generates a matched tire replacement work order inside the Exspeedite TMS. The order respects your existing driver settlement rules, fuel surcharge calculations, detention logic, and EDI 204/214/210 transaction sets whether you run Truckmate, McLeod, TMW, or any other SQL-based transportation management system.
| Approach | Wet Weather Hydroplaning Jackknife Crashes | Roadside FMCSA Tire OOS Citations | Fleet Tire Casing Life Miles | Retread Matching Efficiency |
|---|---|---|---|---|
| Driver Manual Tread Depth Gauge Probing | High | High (average 11% violation rate) | 210,000 | 42% |
| Annual Retread Tread Inspections | Medium | Medium | 265,000 | 61% |
| Strong Tower CheckPoint Sensor-Integrated TreadSense Telematics | Very Low | 0.7% | 348,000 | 94% |
Absolute Wet-Road Traction & Tire Reliability for Commercial Trailer Fleets
By eliminating bald tires, dangerous rainstorm hydroplaning, and roadside enforcement shutdowns, CheckPoint TreadSense delivers measurable improvements in safety scores, CSA BASIC scores, and insurance mod factors. The same telemetry data feeds directly into your fuel surcharge recovery models and detention claims by documenting precise equipment condition at every EDI 214 status update.
Fleets using the platform report average casing life increases of more than 80,000 miles and retread matching rates above 90 percent, directly lowering tire cost per mile while protecting drivers and the motoring public.
Independent by Design
Strong Tower Consulting, LLC and Exspeedite LLC are separately organized sister companies under common ownership (separate EINs; founded 2008 in Minnesota by Scott Elliott). Carriers are never required to purchase or license any software to benefit from our consulting, system architecture, or integration services. Phone: 763-244-1373.
Frequently Asked Questions
How do ultrasonic sensors measure tire tread depth while the chassis is moving through terminal gates?
CheckPoint uses wheel-well mounted ultrasonic acoustic transceivers that emit high-frequency pulses and measure the time-of-flight of the echo returned from the tire tread surface. Multiple samples are taken per wheel rotation during low-speed terminal movements, allowing the system to build a complete tread profile without stopping the chassis.
Can the system detect uneven shoulder wear caused by bent axle spindles?
Yes. The TreadSense architecture scans the full width of each tire, including both shoulders. Asymmetric wear patterns are automatically flagged in the CheckPoint dashboard and trigger an immediate maintenance alert so fleets can address mechanical issues such as bent spindles before catastrophic failure occurs.
Does CheckPoint calculate wet highway hydroplaning risk based on live weather radar and tire tread wear?
Absolutely. The system integrates real-time NOAA rainfall intensity data, road surface temperature, and continuously updated tread depth measurements to compute dynamic hydroplaning speed thresholds and predicted wet braking distances for each upcoming highway segment.
How does automated tire maintenance scheduling work with existing TMS platforms?
When tread depth on any trailer tire reaches the 4/32-inch warning threshold, CheckPoint automatically creates a matched tire replacement work order inside Exspeedite. The order flows through the same dispatch, driver settlement, and EDI 214 status update processes already used for your Truckmate, McLeod, or TMW workflows.
The next generation of smart chassis technology has arrived. Continuous ultrasonic tread depth telemetry combined with dynamic wet-weather risk modeling eliminates one of the last major uncontrolled variables in highway safety and regulatory compliance.
Ready to eliminate bald-trailer hydroplaning risk?
Schedule a no-obligation assessment of your current tire telemetry and chassis visibility capabilities.
Start Free AssessmentOr call Scott Elliott directly at 763-244-1373